Check the fixing bolts at connection flanges, distribution boxes, gear boxes, or thrust boxes at regular intervals;if
they are loose,fasten them.
Replace lubricating oil for reduction gears at intervals of every six months; clean distribution boxes and replace
lubricating oil for new equipment after put into use for two months, and at intervals of every half year since after. After
the oil is replaced,check the bearings in distribution boxes to see if there is any voice after turning on the equipment
check the oil pump to see if there is gas leakage or blockage.
Adjust it if any loose happens; replace it when it is worn or damaged.
Check the transmission vee belt monthly to ensure its tightness.
Check the rotary cut blade regularly; if it is worn, please replace it to avoid production of inferior products.
Examine the electrical wires once a week to ensure that all wire are tightly connected or covered with no dust;
examine the insulation resistance (less than 0.5 Ω) and grounding resistance (less than 4 Ω) at intervals of half a ye-
-ar.
Check the wear of thrust bearings in the distribution box at the 20th date from the start of running; if the gap isex-
-cessively large, please replace it immediately.
Examine the screw and barrel after the equipment is put into use for half a year; if they are excessively worn,plea-
-se replac e the screw sets at the front.
Apply oil onto the die head, screw, and other parts to prevent corrosion if the use of the equipment is suspended.
Single Screw Extruder
* Change the lubrication oil of the gearbox every half a year, 30# engine oil in winter, and 40# engine oil in summer.
* Check each month the motor belt. If loose, adjust it; if worn, change it.
* Inspect frequently the state of heating ampere meter. If the current changes, check the heating circle in time and
change the broken one.
* Inspect frequently the cooling pipe to be sure no seepage.
* Check every 15 days the electric lines making sure no loose one and without dust on them.
* Check regularly all the connect components and tighten the loose one.
No. | Problems | Description | Cause | Solutions |
1 |
No Ingredient is discharged |
No flour is taken out at the die head of the extruder during normal production or at the startup. |
A、Add inadequate water at the startup |
Add water to the level as required |
B、Excessively large size of pellets for ingredients |
Grind it as required | |||
C、The main motor is reversely rotated |
Change the phase sequence |
|||
D、Inconsistent temperature |
Adjust the temperature as required |
|||
E、Residues remain in the barrel |
Turn off the machine for cleaning before re-turning on |
|||
2 |
Abnormal discharging of ingredients |
Excessively fast discharging (over-puffed) |
A、Low content of water in ingredients |
Add water |
B、Excessively high temperature at Area II |
Bring down the temperature at Area II |
|||
C、Malfunction of the temperature controller |
Replace it | |||
D、Excessively-worn screw | Replace the cutting blade | |||
Product is not puffed |
Excessively low temperature at Area II |
Adjust it as required | ||
3 | Abnormal cutting |
Products are not formed into required shards or involve rough edges |
Some of the cutters have excessively large intervals or are excessively worn |
Re-adjust or replace it |
4 |
Non-rotating of the motor spindle |
Non-rotation due to cutting off of power or after the production is completed |
A、The barrel is full of ingredients |
Burning of ingredients at high temperature |
B、Mechanical damage at the transmission gear |
Open and check the transmission gear |
Copyright © Jinan Sunward Machinery Co., Ltd. 2014 All rights reserved
Tel:0086-531-67877802 Cel:+8618865912025(Whatapp) E-mail:carol@cnsunward.com
①Factory Address --Xiaoluzhuang Industrial Park, Jinan City, China
②Room 1304,Shanxin Mansion,Qizhou Road,Huaiyin District,Jinan city,Shandong Province,China